DTI-9282 Trolley Preheat Oven
Customer directive
Our customer wanted to create an indexing single part flow inert atmosphere production furnace system to match, and seamlessly integrate into, the customer’s entire existing manufacturing process at a production rate of 45 seconds part to part. The customer’s then existing process included inefficient batch furnace staging of parts at this point in the process.
Description
The DTI-9282 industrial oven preheats sheets of acrylic used in the manufacturing of motorcycle windshields. Acrylic sheets are loaded into the oven and preheated prior to being formed to the final shape. This custom oven utilizes four (4) trolley or product tracks for loading and unloading product. Each trolley has two product clamps for holding sheets of acrylic.
Oven capacity is eight (8) sheets of acrylic per batch. Sheets are placed into the clamps located on the trolleys and loaded into the oven chamber. The custom oven is then heated to 400°F (204°C), and the acrylic sheets are heated for a predetermined amount of time. Upon completion of the cycle, the oven doors are opened and the sheets are pulled outside of the heated chamber on the trolleys for unloading.
Specifications
| Overall Dimensions | 5′-0″ L x 6′-0″ W x 6′-0″ H (1524mm x 1829mm x 1829mm) |
| Interior Dimensions | 4′-0″ L x 4′-0″ W x 4′-0″ H (1219mm x 1219mm x 1219mm) |
| Insulation Thickness | 4″ (102mm) |
| Heat Source | Single electric heater controlled by SCR |
| Maximum Operating Temperature | 400°F (204°C) |
| Fans | One (1) circulation fan |
| Airflow | Vertical from bottom to top |
| Operating Voltage | 240-volts / 3-phase / 60-hertz |
| Miscellaneous | Digital indicating temperature controller |
| Digital indicating over temperature controller | |
| The trolley tracks extend 6′-0″ outside of the heated chamber |
Alternative capabilities
Davron Technologies, Inc. provides process specific industrial inert atmosphere oven applications, including the following:
- Industries Served: Automotive, Pharmaceutical / Medical, Aerospace, Glass, Composites
- Materials/Parts Processed: Castings, Glass, Plastics, Steel, Engine Components, Cast Steel/Aluminum
- Process Applications: Inert Stress Relieving, Inert Atmosphere Annealing, Inert Atmosphere Batch, Inert Atmosphere Conveyor/Continuous
