DTI-1221 Equipment Mezzanine
CUSTOMER DIRECTIVE
Our customer wanted to create an indexing single part flow inert atmosphere production furnace system to match, and seamlessly integrate into, the customer’s entire existing manufacturing process at a production rate of 45 seconds part to part. The customer’s then existing process included inefficient batch furnace staging of parts at this point in the process.
DESCRIPTION
The DTI-1221 equipment mezzanine was supplied as part of a complete production line. The mezzanine houses equipment used to process a non-woven textile. The system includes the following components:
- One (1) common conveying system to convey product through the system.
- Two (2) natural gas IR heating sections
- Two (2) cooling boxes
- One (1) Safety Fence guarding system.
Product enters the system from below the mezzanine and travels on the conveyor through the two (2) IR heating sections. The intent of the heating section is to dry the die and remove the moisture from the product. After passing through the IR sections the product travels through the two (2) cooling boxes and then exits the system and travels below the mezzanine to next step in the production process.
The burners located in the heating section are adjustable in height and width to allow for adjustment in the intensity and direction of the heat being applied to the product. Each heating section includes two rows of 17 natural gas IR burners for a total of 68 burners.
SPECIFICATIONS
| Overall dimensions of system | 40′-0″ L x 20′-0″ W x 9′-7″ H (12192mm x 6096mm x 2921mm) |
| Overall dimensions of heating section | 10′-10″ L x 7′-11″ W x 3′-0″ H (3302mm x 2413mm x 914mm) |
| Overall dimensions of cooling section | 10′-6″ L x 12′-3″ W x 4′-0″ H (3200mm x 3734mm x 1219mm) |
| Conveyor dimensions | 28-‘5″ L x 7’-6″ W (8661mm x 2286mm) |
| Heat Source | Natural Gas Infrared Burners |
ALTERNATIVE CAPABILITIES
Davron Technologies, Inc. provides process specific industrial inert atmosphere oven applications, including the following:
- Industries Served: Automotive, Pharmaceutical / Medical, Aerospace, Glass, Composites
- Materials/Parts Processed: Castings, Glass, Plastics, Steel, Engine Components, Cast Steel/Aluminum
- Process Applications: Inert Stress Relieving, Inert Atmosphere Annealing, Inert Atmosphere Batch, Inert Atmosphere Conveyor/Continuous
