CUSTOMER DIRECTIVE

Our customer wanted to create an indexing single part flow inert atmosphere production furnace system to match, and seamlessly integrate into, the customer’s entire existing manufacturing process at a production rate of 45 seconds part to part. The customer’s then existing process included inefficient batch furnace staging of parts at this point in the process.


DESCRIPTION

The DTI-390 conveyor oven cures automotive disc brake pads.  This system is designed to work in conjunction with a ten-press automated system, providing continuous curing capabilities.

Formed parts are shuttled from ten individual presses to the oven entrance. Each press feeds one lane in the oven to allow ten parts across the belt width to be processed together. The oven is designed so that the belt conveys product through the oven in a manner, keeping pace with press production to provide continuous operation. The five individual zones of temperature control provide the ability for unique temperature profiles.


SPECIFICATIONS

Chamber External Dimensions30′-4″ L x 14′-4″ W X 6′-6″ H (9246mm x 4369mm x 1981mm)
Conveyor Usable Size 29′-4″ L x 8′-10″ W X 0′-6″ H (8941mm x 2692mm x 152mm)
Insulation Thickness6″ (152mm)
Conveyor Extensions0′-8″ (203mm) Entrance End, 1′-0″ (305mm) Exit End
Conveyor TypeFlat Wire Belt
Conveyor ControlPLC controlled variable speed operation
Heat SourceFive modulating natural gas fired burners
Design Operating Temperature200°F – 662°F (93°C – 350°C)
Maximum Operating Temperature675°F (357°C)
Operating Voltage480-volt / 3-phase / 60-hertz
ControlPLC control of all functions

ALTERNATIVE CAPABILITIES

Davron Technologies, Inc. provides process specific industrial inert atmosphere oven applications, including the following:

  • Industries Served: Automotive, Pharmaceutical / Medical, Aerospace, Glass, Composites
  • Materials/Parts Processed: Castings, Glass, Plastics, Steel, Engine Components, Cast Steel/Aluminum
  • Process Applications: Inert Stress Relieving, Inert Atmosphere Annealing, Inert Atmosphere Batch, Inert Atmosphere Conveyor/Continuous