Customer directive

Davron was asked to design and manufacture a natural gas-fired shuttle oven to heat automotive carpet backing to a specified temperature before forming. The system was required to accommodate large products and automatically return them to the loading position after each heating cycle.


Description

Automotive carpet backing is manually loaded onto a framed wire cloth shuttle rack. A servo-driven shuttle system moves the product into the heated chamber and positions it for the programmed cycle. Vertical downward airflow promotes uniform heating across products up to 130 inches wide by 76 inches deep. When heating is complete, the shuttle automatically returns for unloading and transfer to the forming operation. The oven has an aluminized steel interior and painted carbon steel exterior for durable industrial service.


Specifications

Product Being ProcessedAutomotive Seat & Interior Covers
Overall System Dimensions23′-0″ L x 14′-5″ W x 8′-7″ H
Interior Chamber Dimensions8′-4″ L x 13′-3″ W x 5′-3″ H
Type of Heating SystemNatural Gas Burner
Design Operating Temperature140°F – 450°F (60 – 232°C)
Maximum Operating Temperature500°F (260°C)
Product SupportFrame wire cloth shuttle rack
ControlsPLC-based control system with operator HMI and UL-listed control enclosure

Alternative capabilities

Davron Technologies, Inc. designs and manufactures ovens of this type to meet many unique process requirements, including but not limited to, the following:

  • Airflow: Vertical down, horizontal, or custom configurations
  • Industries Served: Automotive and general manufacturing
  • Materials Processed: Automotive carpet backing and engineered textiles
  • Heating Systems: Electric or gas fired