DTI-1191 Pull to Length System
CUSTOMER DIRECTIVE
Our customer wanted to create an indexing single part flow inert atmosphere production furnace system to match, and seamlessly integrate into, the customer’s entire existing manufacturing process at a production rate of 45 seconds part to part. The customer’s then existing process included inefficient batch furnace staging of parts at this point in the process.
DESCRIPTION
The DTI-1191 Pull to Length System is a thermoforming oven designed to cut rolls of carpet used in automotive interior components. The system pulls carpet from a roll and cuts a blank to the desired length. The system supports a carpet roll that is fed into the infeed section of the system. The pull system then pulls the roll to the desired length and stops. At this point a electric saw cross cuts the roll and the cut blank is placed on the table of the system. A pick and place system then picks the cut blank and places it on the entrance of a preheat oven. The controls are integrated into the controls of the production line that was previously provided by Davron Technologies, Inc. The entire production lines consist of a preheat oven, pull to length system, and pick and place system.
SPECIFICATIONS
| Product Being Processed | Cast components |
| Length, Width and Height | 23.25’ L x 9.5’ W x 11’ H |
| Type of Heating System | Electric |
| Conveyor Width | 91” |
| Heating Zone Length | Zone-1 = 50”, Zone-2 = 36” |
| Cooling Zone Length | 50” |
| Operating Temperature | 600° C |
| Max Temperature | 850° C |
| Part Production Rate | 45 seconds |
ALTERNATIVE CAPABILITIES
Davron Technologies, Inc. provides process specific industrial inert atmosphere oven applications, including the following:
- Industries Served: Automotive, Pharmaceutical / Medical, Aerospace, Glass, Composites
- Materials/Parts Processed: Castings, Glass, Plastics, Steel, Engine Components, Cast Steel/Aluminum
- Process Applications: Inert Stress Relieving, Inert Atmosphere Annealing, Inert Atmosphere Batch, Inert Atmosphere Conveyor/Continuous
