DTI-1171 Continuous Scorching System
Customer directive
Our customer wanted to create an indexing single part flow inert atmosphere production furnace system to match, and seamlessly integrate into, the customer’s entire existing manufacturing process at a production rate of 45 seconds part to part. The customer’s then existing process included inefficient batch furnace staging of parts at this point in the process.
Description
The DTI-1171 custom continuous scorching system is used in the manufacturing of disc brake pads. The system utilizes a custom infrared heating fixture designed specific for the application. The heating fixture utilizes short wave IR lamps.
The conveying system is a stainless steel mesh belt. The conveying system utilizes a VFD to provide production flexibility. The system also includes an ambient forced air cooling chamber immediately after the scorching chamber.
Specifications
| Overall dimensions | 9′-9″ L x 3′-10″ W X 7′-0″ H (2972mm x 1168mm x 2134mm) |
| Interior dimensions | 8′-0″ L x 2′-6″ W x 1′-0″ H (2438mm x 762mm x 305mm) |
| Insulation thickness | 2″ ceramic blanket |
| Heat Source | Electric (short wave IR) |
| Maximum operating temperature | 1292°F (700°C) |
| Operating temperature range | 212°F – 1292°F (100°C – 700°C) |
| Operating voltage | 480-volt / 3-phase / 60-hertz |
| Control | Digital indicating heater output controller, Digital indicating over temperature controller |
| Misc | Control panel assembled in accordance with UL508A guidelines |
Alternative capabilities
Davron Technologies, Inc. provides process specific industrial inert atmosphere oven applications, including the following:
- Industries Served: Automotive, Pharmaceutical / Medical, Aerospace, Glass, Composites
- Materials/Parts Processed: Castings, Glass, Plastics, Steel, Engine Components, Cast Steel/Aluminum
- Process Applications: Inert Stress Relieving, Inert Atmosphere Annealing, Inert Atmosphere Batch, Inert Atmosphere Conveyor/Continuous
