DTI-1000 Hi Temp Calcining Batch Oven
Customer directive
Our customer wanted to create an indexing single part flow inert atmosphere production furnace system to match, and seamlessly integrate into, the customer’s entire existing manufacturing process at a production rate of 45 seconds part to part. The customer’s then existing process included inefficient batch furnace staging of parts at this point in the process.
Description
The DTI-1000 batch oven dries ceramic material in a honeycomb catalyst product. Products, which can be either small blocks or trays of powder, are loaded onto a product cart. This product cart contains multiple shelves which hold the product. The cart is loaded into the batch oven via recessed tracks located in the floor of the oven. The batch oven heat is controlled with a programmable digital recorder capable of holding multiple ramp/soak programs. During the cycle, the batch oven is exhausting approximately 800 pounds of water. The maximum operating temperature is 1,050° F.
Features
BATCH OVEN CONSTRUCTION FEATURES
The batch oven interior is constructed of 316 stainless steel. The batch oven utilizes double doors on both ends of the oven, allowing an inline product flow during the process. All seams in the interior of the batch oven are seal welded on the outside. All internal parts of the circulation and exhaust fan are stainless steel.
Specifications
| Exterior Dimensions | 9′-8″ L x 7′-8″ W x 9′-7″ H (2997mm x 2337mm x 2921mm) |
| Interior Dimensions | 8′-0″ L x 4′-0″ W x 6′-0″ H (2438mm x 1219mm x 1829mm) |
| Heat Source | Single electric heater controlled by SCR |
| Max Operating Temperature | 1,050°F (566°C) |
| Design Operating Temperature | 200°F – 900°F (93°C – 482°C) |
| Insulation Thickness | 10″ (254mm) |
| Operating voltage | 480-volt / 3-phase / 60-hertz |
| Airflow | Horizontal cross flow |
| Circulation Fans | One (1) circulation fan |
| Exhaust Fans | One (1) exhaust fan |
| Control | Programmable digital controller capable of multiple programs |
Alternative capabilities
Davron Technologies, Inc. provides process specific industrial inert atmosphere oven applications, including the following:
- Industries Served: Automotive, Pharmaceutical / Medical, Aerospace, Glass, Composites
- Materials/Parts Processed: Castings, Glass, Plastics, Steel, Engine Components, Cast Steel/Aluminum
- Process Applications: Inert Stress Relieving, Inert Atmosphere Annealing, Inert Atmosphere Batch, Inert Atmosphere Conveyor/Continuous
